Laser Cladding U-shaped Roller

Laser Cladding U-shaped Roller

Details
Our Laser Cladding U-Shaped Roller is designed to tackle the toughest conditions in steel rolling lines, combining advanced technology with robust materials for outstanding performance. Using precision laser cladding, the roller surface and side faces are coated with tungsten carbide, creating a super hard layer that resists wear, corrosion, high temperatures, and heavy impact. This makes it ideal for high-load operations, capable of handling up to 500,000–600,000 tons of steel throughput.
Category
U-shaped Roller
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Description
Technical Parameters

Durable and High-Performance

 

 

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Our Laser Cladding U-Shaped Roller is designed to tackle the toughest conditions in steel rolling lines, combining advanced technology with robust materials for outstanding performance. Using precision laser cladding, the roller surface and side faces are coated with tungsten carbide, creating a super hard layer that resists wear, corrosion, high temperatures, and heavy impact. This makes it ideal for high-load operations, capable of handling up to 500,000–600,000 tons of steel throughput.
These rollers are typically installed in key areas such as cold bed inlets, idle mill stands, and the end of cold bed conveyors. They play a critical role in supporting, guiding, and stabilizing steel bars throughout the rolling process, ensuring smooth operation and reducing vibrations, which ultimately improves efficiency and product quality.

 

Technical Specifications

 

 

  • Outer Diameter: 350 mm
  • Inner Diameter: 62 mm
  • Length: 205 mm
  • Cladding Diameter: 277 mm
  • Cladding Width: 140 mm
  • Base Material: 45# Steel or 42CrMo
  • Surface Layer: Tungsten Carbide Alloy
  • Hardness (HRC): 48±2

 

Key Features and Benefits

 

 

  • Exceptional Wear Resistance: Lasts up to seven times longer than ordinary rollers
  • High-Temperature & Corrosion Resistance: Performs reliably even in harsh environments
  • Impact Resistance: Maintains shape and performance under heavy steel loads
  • Seamless Cladding: Laser-clad surfaces are smooth and even, with no steps or gaps after grinding
  • Extended Service Life: Reduces downtime and maintenance costs, keeping your rolling line productive
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Manufacturing Process: Cutting → Rough Machining → Precision Machining → Heat Treatment → Laser Cladding → Finishing → Quality Inspection → Packaging → Shipping
With its combination of durability, precision, and advanced laser cladding technology, this U-shaped roller is the perfect choice for steel producers who want to maximize efficiency, reduce wear, and extend equipment life. It's engineered to perform reliably, even under the most demanding rolling conditions.

 

 

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